HESI Igniter

  • Forney High Energy Sparks Igniter Product
  • Forney High Energy Sparks Igniter Parts

The High Energy Spark Igniter (HESI) is a Class 3 Igniter used for direct spark ignition of oil or gas igniters or small burners. Forney’s HESI provides a highly reliable source of ignition for a wide range of industry igniters utilizing a 12 joule source of energy delivered to the spark tip (3 sparks per second) which easily ignites the fuel.

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The High Energy Spark Igniter consists of three major components: a power unit, spark rod assembly and cable assembly.

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The power unit is packaged in a NEMA-4 or 4X enclosure suitable for wall mounting at the burner front as a standard.Additional enclosures are available to meet specifi c application demands. Th e power unit develops 12 joules of energy delivered to the spark tip through the use of heavy duty electrical components. It has a 50% duty cycle at temperatures up to 135°F ambient.

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The spark rod is available in the standard rigid design or in a flexible configuration for use in a tilting tangential burner application. The spark rod features a self-cleaning surface-gap spark tip that is easily replaceable via a threaded connection. Both rigid and flexible spark rods can be provided with an optional retraction assembly to allow the spark tip to be inserted and retracted from the firing position.

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Th e cable assembly consists of heavy duty 12-gauge, 3,000-volt wire sheathed in a ½ inch flexible conduit terminated with quick release, militarygrade connectors.

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Standard designs are available for both Class I Div 2 and Class I Div 1 area applications. The ATEX HESI is ATEX Exd IIC T6 approved.

Specifications

Standard HESI ATEX HESI
Igniter Class: Class 3 Specia
Approval: Factory Mutual ATEX Exd IIC T6
Input Voltage: 120 to 240 VAC, 50/60 Hz
Input Power: 120 VAC @ 1.5 A (2-A fuse); 240 VAC @ 0.75A (1-A fuse)
Output Voltage: 2000 VDC
Output Energy: 12 joules per spark
Spark Rate: 3 per second (approximately)
Spark Rod Diameter: 0.625 in. (1.6 cm)
Spark Tip Type: Surface gap
Spark Tip Material: Stainless steel with a silicon carbide insulator
Maximum Tip Temperature: 1000°F (537.8° C)
Power Unit Temperature Ratings: 0°F to 135°F (-18°C to 57°C)
Power Unit Enclosure: NEMA-4 or 4X approved ATEX Exd IIC T6 approved
Power Cable Lengths: 6’, 12’, 15’ (15’ is standard)
Duty Cycle: 50% at temperature rating

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Power Unit Dimensions:

Standard (NEMA-4) 10” x 8” x 4.25” (25.4 cm x 20.32 cm x 10.8 cm)
Spark Proof Indication 10” x 12” x 5” (25.4 cm x 30.48 cm x 12.7 cm)
Class I Div II 10” x 8” x 4.25” (25.4 cm x 20.3 cm x 10.8 cm)
Class I Div I 8” x 10” x 6” (20.3 cm x 25.4 cm x 15.2 cm)
ATEX 12.0” x 11.0” x 9.0” (30.48 cm x 27.94 cm x 22.86 cm)

High Energy Spark Igniter (HESI) Spec Sheet
Publication Number 404006-06

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HESI Manual
Publication Number 384077-02

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ATEX HESI Manual
Publication 372001-08

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48 Joule HESI Spec Sheet
Publication Number 404006-21

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48 Joule HESI Manual
Publication Number 372001-16

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Turbine HESI
Publication Number 404006-20

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HESI Igniter

Features & Benefits

  • NON-FOULING SPARK TIP
    The surface gap spark tip emits a selfcleaning, highly reliable, 12 joule spark even in the presence of moisture, oil and carbon deposits.
  • REMOVABLE SPARK TIP
    The spark tip completely detaches from the spark rod through a threaded connection. Replacement of the spark tip is quick and easy.
  • APPLICATION FLEXIBILITY
    Standard, flexible and retractable HESI models are available to fit a variety of igniter or burner types.
  • COST EFFECTIVE SOLUTION
    Proven technologies at an affordable price. Pre-packaged, pre-engineered product minimizes cost and lead time.
  • SAFE OPERATION
    Heavy duty, UL approved flexible cable connects the power unit to the spark rod assembly ensuring operator safety.